3/4 93 The standard Bond grindability test is a closedcycle dry grinding and scree ning process, which is carried out until steady state conditions are obtained [1114]. The materials of 700 cm 3 volume sample with the balls was charged to the ball mill and ground initially at 100 revolutions. The ground sample was screened wit h the
WhatsApp: +86 18037808511The FC Bond Work Index Test Ball Mill was designed by F. C. Bond for use in determining the Bond Index, a measure of grindability and power required for grinding applications. The FC Bond Mills are used in laboratories throughout the world. A copy of Fred C. Bond's Method of Crushing and Grinding for determination of the Bond Index is included with each mill. This mill can be used to calculate ...
WhatsApp: +86 18037808511Typical Mill Circuit Represented by the Bond Ball Mill Test. The procedure for the work index test bases the BW i value on the calculation of new fines generated in the test. This means that the fraction of fines in the feed should not influence the test result significantly, if at all.
WhatsApp: +86 18037808511* Bond F. C., "Crushing Tests by Pressure and Impact", Trans AIME, Vol 169, 1947, pp 5866. Bond Rod Mill Grindability Test. The test determines the Bond Rod Mill Work Index which is used with Bond's Third Theory of Comminution to calculate net power requirements when sizing ball mills*. Various correction factors may have to be applied.
WhatsApp: +86 18037808511If a ball mill uses little or no water during grinding, it is a 'dry' mill. If a ball mill uses water during grinding, it is a 'wet' mill. A typical ball mill will have a drum length that is 1 or times the drum diameter. Ball mills with a drum length to diameter ratio greater than are referred to as tube mills.
WhatsApp: +86 18037808511In the first test, a sample of 700 cm 3 with a size of 100% under mm is ground in a standard Bond ball mill in time intervals of min, 1 min, 2 min, and 4 min. After each grinding run, the mass of the sample is measured, and the PSD is determined.
WhatsApp: +86 18037808511grams per revolution (Gbp) is the ball mill grindability. The ball mill work index, Wi (kWh/short ton) is calculated from the following equation (Bond 1961):1 The mill should be cleaned by either blowing air into it or wiping the interior with a cloth and or brush. The FC Bond ball mill is now ready for the next sample.
WhatsApp: +86 18037808511Hacıfazlıoğlu and Korkmaz also used Bond's ball mill for particle size reduction from 780 to 455 µm and recorded that the time required by the Bond's ball mill to reduce the required size was 3 min. The designing of a ball mill circuit depends on many parameters along with residence time distribution (RTD). Several studies have ...
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WhatsApp: +86 18037808511The results showed that using the nonstandard mills (between 20 and 35 cm in diameter), the Bond´s model constants (α=; β=, and γ = ), are unable to predict the Work Index ...
WhatsApp: +86 18037808511The standard Bond ball mill test requires a material of appropriate granulometric composition, 100% − mm created by a stagecrushing process, which is ground in a ball mill. A small number of very brittle ores can naturally generate very fine sizes, in spite of being correctly prepared. Levin (1989) proposed a method for determining the ...
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WhatsApp: +86 18037808511Bond Ball Mill Standard Test The procedure to carry out the Bond grindability test [1,18] is described below. The test is performed in the socalled Bond's standard ball mill, a laboratory mill 1200 1200, running at 70 rpm (BICO, San Francisco, CA, USA) with rounded inner edges and without lifters.
WhatsApp: +86 18037808511Berry and Bruce (1966) and Horst and Bassarear (1977) devised an approximate procedure comparing the grindability data of an unknown ore with a reference ore whose grindability data are known and determined in a Bond ball mill. The test is performed on samples of size − mm in any laboratory mill with balls.
WhatsApp: +86 18037808511In addition, they indicate that the Bond ball mill work index is equal to kWh/ton, which corresponds to a mineral with the presence of chalcopyrite. The rheological characterization related results indicate that all actual and labcreated mineralslurries exhibit a shear thinning rheological behavior. These results also show that, because ...
WhatsApp: +86 18037808511INTRODUCTION According to the standard Bond test, the work index (Wi) is found by sim ulating dry grinding in a closed circuit in a Bond ball mill until the 250% cir culating load has been achieved (Bond, 1949, 1952, 1961 ). The feed is a minus mm, 700 cm3 sample.
WhatsApp: +86 18037808511bOnd bAll mill GrindAbility The Bond ball mill grindability test is performed according to the original Bond procedure [3]. It requires 10 kg of minus 6mesh material that is preferably prepared at the testing facility, by stagecrushing the sample to 100% passing 6mesh. The test is closed with a fine screen (typically 65 mesh to 270 mesh),
WhatsApp: +86 18037808511Abstract and Figures. Research was performed to make an objective comparison of Bond Ball Mill Grindability Work Index results derived from using two commercial testing apparatus, from BICO and ...
WhatsApp: +86 18037808511The most used equation, for this purpose, is the empirical Bond equation (Bond, 1960, 1961; Rowland and Kjos, 1978). ... While it is possible, if not advisable, to allow pieces of 2″ or even 3″ size in a ball mill, it is essential that the feed of a rod mill should be no larger than 1in. and preferably smaller. For the same reason the ore ...
WhatsApp: +86 18037808511In order to perform the Bond Index Test successfully it is necessary to use precrushed sample material as defined below: Module Ball Mill. Minerals precrushed to < mm and sieved ; Drillcore precrushed to < mm and sieved ; Half Drillcore precrushed to < mm and sieved ; The Bond Index conforming ball charge consists of: 43 x 1. ...
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WhatsApp: +86 18037808511A Bond Ball Mill Work Index test is a standard test for determining the ball mill work index of a sample of ore. It was developed by Fred Bond in 1952 and modified in 1961 (JKMRC CO., 2006).
WhatsApp: +86 18037808511This was done by means of the Bond Ball Mill Standard test [24][25] [26]. In brief, with the aim to simulate closed circuit continuous operation with a recirculating load of 250%, the test [27] is ...
WhatsApp: +86 18037808511The standard Bond ball mill grindability test determines the ore grindability (g rev−1) and work index on an ore which gives the ball mill power consumption. The test is carried out on a standard sample and the number of revolutions per minute (rev min−1) required for the next cycle is determined after screening out and weighing the undersize fraction from a screen of a mesh the same size ...
WhatsApp: +86 18037808511Bond work index mill behaviour. Fig. 2 shows the mass per size fraction and revolution count for each run of each sample. For wood, miscanthus and sunflower pellets the trend is very similar. ... Why is the Bond Ball Mill Grindability Test done the way it is done? Eur J Miner Process Environ Prot, 2 (2002), pp. 3439. Google Scholar [28]
WhatsApp: +86 18037808511The Bond Ball Mill Work Index (BBWi) test is carried out in a standardised ball mill with a predefined media and ore charge. The Work Index calculated from the testing can be used in the design and analysis of ball mill circuits. The test requires a minimum of 10kg of sample that has been stagecrushed to 100% passing size of < mm.
WhatsApp: +86 18037808511a modified Bond ball mill procedure (Mod Bond) was developed by MinnovEX Technologies (now SGS) which requires of sample crushed at minus The charge is milled with the standard Bond ball mill for a set time. A particle size analysis is performed on the feed and ground product, and a modified work index is calculated using a ...
WhatsApp: +86 18037808511Use the mean G Pr of the last three cycles as the ball mill G Pr, and use this mean G Pr in the following calculation to determine the Bond Ball Mill Index Wi BM, in kWh/t: (14) Wi BM = P 100 G pr 10 P 80 − 10 F 80 where P 100 is the closing screen aperture size (which separates net product from recycled coarse oversize material).
WhatsApp: +86 18037808511The Bond test can overestimate the reduction in ball milling energy requirements for HPGR products, not due to a change in the breakage characteristics of the particles, but because the Bond test feed for a sample crushed in a HPGR has a greater fines content than a conventionallycrushed sample.
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WhatsApp: +86 18037808511In this study, a variability bysis is carried out with the Bond standard grindability tests on different critical metal ores (W, Ta), ranging from coarse grinding (rod mills) to fine grinding (ball mills).
WhatsApp: +86 18037808511A Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mill(s) and the associated grinding circuit(s). Sample requirements: A minimum of 8 kg of material crushed to nominally minus 10 mm is preferred. JKTech would stage crush the sample to minus mm, as required for the Bond Ball Mill Work Index test feed.
WhatsApp: +86 18037808511In particular, the Bond work index (wi) is considered a critical parameter at an industrial scale, provided that power consumption in comminution operations accounts for up to 40% of operational costs. Despite this, the variability of wi when performing the ball mill Bond's standard test is not always understood enough.
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